Unitized Frame Servo Press DSF-N2 Two-Point, From 110 - 300 Tons

DSF-N2-2000 200 Ton Servo Press DSF-N2-2000, 200 Ton Servo Press
DSF-N2-3000 300 Ton Servo Press DSF-N2-3000, 300 Ton Servo Press

Press Information

Press Information & Overview

Two-Point Unitized Frame Press Equipped with DSF Direct Drive Servo AIDA DSF-N2-3000
  • Same Mechanical Drive Train of the tried and true NS2 Mechanical Press
  • AIDA HOLP
  • ECO Power Management System
  • AIDA DSF Direct Drive Servo Motor

The AIDA DSF-N2 Direct Drive Unitized Frame Servo Press marries the successful mechanical design of the NS2 Series Mechanical Unitized Frame press with AIDA's DSF Direct Drive Servo. This combines the rigidity of a unitized frame with the flexibility of the freely programmable servo motion.

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Press Features

6-Point Slide Guide System

6-Point Slide Guide System Simple, Yet Effective Slide Guide System for Stamping Presses

Extra-long gibs with extensions on the slide minimize "tipping" of the slide within the guides and provide superior off-center guiding vs. industry standard
 

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AIDA Servo Motors

AIDA servo motors The Most Powerful Servo Motors Available for Stamping Presses

Direct drive servo motors, driving the industry's leading servo presses. Low speed, high torque, specifically manufactured for stamping press applications using standard press drive train design.
 

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Ball and Socket Connections

Ball and socket connections Improved Design When Compared to Wrist Pin Connections

Eliminate one of the largest maintenance costs of a stamping press: the wrist pin slide connections. Designed to withstand the rigors of heavy stamping.
 

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High Precision Drivetrain System

Close up photo of gears Utilizes Hardened and Ground Pinion and Main Gears

Provides industry minimal backlash resulting in improved press accuracy. Integrated hardened pinion minimizes required gear diameters and related drivetrain inertia.
 

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HOLP

AIDA hydraulic overload protection system (HOLP) diagram Hydraulic Overload Protection System

AIDA's press technology - the industry's fastest protection system. When overload occurs, oil evacuates 360 degrees around the ball seat with minimum oil flow resistance as compared to conventional systems
 

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Recirculating Oil Lubrication System

photo of a recirculating oil system on an AIDA stamping press Providing Clean Oil in Metered Amounts to all Bearing Points

Oil from all lube points is captured, filtered, and recirculated. Bearing points are monitored to ensure that they receive the correct amount of oil.
 

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Servo Press Control Features

Mitsubishi Controls

Mitsubishi based controls for Servo Presses Servo Press Control Platform

Provides full functionality at an affordable price. Mitsubishi PLC with AIDA motion controller for precise control of your servo press.

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CNC Handwheel Control

T-Stand Mounted CNC Handwheel Control for Servo Presses 80 - 300 Tons T-Stand Mounted Type

Precise control of your servo press at your fingertips. The answer to die set-up and try-out operations. Step Feed Mode, controlled by the handwheel, allows press operators to cycle the press at below 1 spm.

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E.C.O. System

AIDA Energy Conservation and Optimization Power Management System Logo Energy Conservation & Optimization

The most efficient servo press energy management system available. The AIDA system stores energy in long life capacitor system (rated over 20 years) to optimize energy consumption.

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Programmable Slide Motions

Programmable Slide Motions for Servo Presses Complete Control of Position, Velocity, Dwell & Beyond

Optimized servo press slide motion profiles maximize metal stamping productivity and improve part quality.
 

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Press Specifications

DSF-N2-1100, 110 Ton Unitized Frame Servo Press Specifications

DSF-N2 MODELS
Press Technical DataUnitDSF-N2-1100
Tonnage CapacitykN1100
U.S. Ton121
Rating Pointmm5.0
in.0.197
Working EnergyJ6000
in-ton27
Slide Stroke Length (maximum)mm180
in.7.09
SPM @ Full Stroke Length (no load)spm1 - 70
Stroke Length, Fully Adjustable *
(See AIDA for further examples)
mm5075100125
in.2.03.03.94.9
SPM @ Stroke Length Above (no load)spm1151009080
Die Height (SDAU)mm400
in.15.75
Slide Adjustmentmm90
in.3.54
Slide Area (LR x FB)mm1360 x 520
in.53.5 x 20.5
Bolster Area (LR x FB)mm1660 x 680
in.65.4 x 26.8
Bolster Thicknessmm155
in.6.1
Side Opening **mm700 x 440 (430)
in.27.6 x 17.3 (16.9)
Max. Upper Die Weightkg550
lbs.1213
Main Motor (SERVO)kW40
hp55
Power Supply CapacitykVA26
Required Air PressureMPa0.5
psi73
Foundation Bolt Position (LR x FB)mm2090 x 1200
in.82.3 x 47.2
Bed Opening Dimension (LR x FB)mm1480 x 350
in.58.3 x 13.8
Inside Frame Dimensionmm1730
in.68.1
Press Foot Top of Bolster
(without mounts)
mm900
in.35.4
Overall Dimension (LR x FB)mm2515 x 2605
in.99.0 x 102.6
Approx. Overall Height(without mounts)mm3080
in.121
* Dimensions shown in inches rounded to the nearest tenth.
** Dimensions in parentheses ( ) show the height above the bolster.
110 Ton Press Specifications Back to Specifications List

DSF-N2-1600, 160 Ton Unitized Frame Servo Press Specifications

DSF-N2 MODELS
Press Technical DataUnitDSF-N2-1600
Tonnage CapacitykN1600
U.S. Ton176
Rating Pointmm6.0
in.0.236
Working EnergyJ9600
in-ton42
Slide Stroke Length (maximum)mm200
in.7.87
SPM @ Full Stroke Length (no load)spm1 - 60
Stroke Length, Fully Adjustable *
(See AIDA for further examples)
mm5075100125
in.2.03.03.94.9
SPM @ Stroke Length Above (no load)spm110978878
Die Height (SDAU)mm450
in.17.72
Slide Adjustmentmm100
in.3.94
Slide Area (LR x FB)mm1500 x 580
in.59.1 x 22.8
Bolster Area (LR x FB)mm1800 x 760
in.70.9 x 29.9
Bolster Thicknessmm165
in.6.5
Side Opening **mm780 x 480 (470)
in.30.7 x 18.9 (18.5)
Max. Upper Die Weightkg800
lbs.1764
Main Motor (SERVO)kW55
hp75
Power Supply CapacitykVA35
Required Air PressureMPa0.5
psi73
Foundation Bolt Position (LR x FB)mm2270 x 1300
in.89.4 x 51.2
Bed Opening Dimension (LR x FB)mm1600 x 380
in.63.0 x 15.0
Inside Frame Dimensionmm1910
in.75.2
Press Foot Top of Bolster
(without mounts)
mm900
in.35.4
Overall Dimension (LR x FB)mm2695 x 2805
in.106.1 x 110.4
Approx. Overall Height(without mounts)mm3340
in.131
* Dimensions shown in inches rounded to the nearest tenth.
** Dimensions in parentheses ( ) show the height above the bolster.
160 Ton Press Specifications Back to Specifications List

DSF-N2-2000, 200 Ton Unitized Frame Servo Press Specifications

DSF-N2 MODELS
Press Technical DataUnitDSF-N2-2000
Tonnage CapacitykN2000
U.S. Ton220
Rating Pointmm7.0
in.0.276
Working EnergyJ16500
in-ton73
Slide Stroke Length (maximum)mm250
in.9.84
SPM @ Full Stroke Length (no load)spm1 - 50
Stroke Length, Fully Adjustable *
(See AIDA for further examples)
mm5075100125
in.2.03.03.94.9
SPM @ Stroke Length Above (no load)spm105928275
Die Height (SDAU)mm500
in.19.68
Slide Adjustmentmm110
in.4.33
Slide Area (LR x FB)mm1850 x 650
in.72.8 x 25.6
Bolster Area (LR x FB)mm2150 x 840
in.84.6 x 33.1
Bolster Thicknessmm170
in.6.7
Side Opening **mm860 x 520 (510)
in.33.9 x 20.5 (20.1)
Max. Upper Die Weightkg1200
lbs.2646
Main Motor (SERVO)kW120
hp160
Power Supply CapacitykVA43
Required Air PressureMPa0.5
psi73
Foundation Bolt Position (LR x FB)mm2620 x 1400
in.103.1 x 55.1
Bed Opening Dimension (LR x FB)mm1900 x 460
in.74.8 x 18.1
Inside Frame Dimensionmm2050
in.80.7
Press Foot Top of Bolster
(without mounts)
mm1000
in.39.4
Overall Dimension (LR x FB)mm2960 x 2905
in.116.5 x 114.4
Approx. Overall Height(without mounts)mm3730
in.147
* Dimensions shown in inches rounded to the nearest tenth.
** Dimensions in parentheses ( ) show the height above the bolster.
200 Ton Press Specifications Back to Specifications List

DSF-N2-2500, 250 Ton Unitized Frame Servo Press Specifications

DSF-N2 MODELS
Press Technical DataUnitDSF-N2-2500
Tonnage CapacitykN2500
U.S. Ton275
Rating Pointmm7.0
in.0.276
Working EnergyJ28000
in-ton124
Slide Stroke Length (maximum)mm280
in.11.02
SPM @ Full Stroke Length (no load)spm1 - 40
Stroke Length, Fully Adjustable *
(See AIDA for further examples)
mm5075100125150
in.2.03.03.94.95.9
SPM @ Stroke Length Above (no load)spm9684756861
Die Height (SDAU)mm550
in.21.65
Slide Adjustmentmm120
in.4.72
Slide Area (LR x FB)mm2100 x 700
in.82.7 x 27.6
Bolster Area (LR x FB)mm2400 x 920
in.94.5 x 36.2
Bolster Thicknessmm180
in.7.1
Side Opening **mm940 x 560 (550)
in.37.0 x 22.0 (21.7)
Max. Upper Die Weightkg1650
lbs.3638
Main Motor (SERVO)kW120
hp160
Power Supply CapacitykVA61
Required Air PressureMPa0.5
psi73
Foundation Bolt Position (LR x FB)mm2920 x 1500
in.115.0 x 59.1
Bed Opening Dimension (LR x FB)mm2200 x 480
in.86.6 x 18.9
Inside Frame Dimensionmm2520
in.99.2
Press Foot Top of Bolster
(without mounts)
mm1100
in.43.3
Overall Dimension (LR x FB)mm3255 x 3245
in.128.1 x 127.8
Approx. Overall Height(without mounts)mm4135
in.163
* Dimensions shown in inches rounded to the nearest tenth.
** Dimensions in parentheses ( ) show the height above the bolster.
250 Ton Press Specifications Back to Specifications List

DSF-N2-3000, 300 Ton Unitized Frame Servo Press Specifications

DSF-N2 MODELS
Press Technical DataUnitDSF-N2-3000
Tonnage CapacitykN3000
U.S. Ton330
Rating Pointmm6.0
in.0.236
Working EnergyJ39000
in-ton173
Slide Stroke Length (maximum)mm300
in.11.81
SPM @ Full Stroke Length (no load)spm1 - 35
Stroke Length, Fully Adjustable *
(See AIDA for further examples)
mm5075100125150
in.2.03.03.94.95.9
SPM @ Stroke Length Above (no load)spm9078696257
Die Height (SDAU)mm650
in.25.59
Slide Adjustmentmm130
in.5.12
Slide Area (LR x FB)mm2400 x 900
in.94.5 x 35.4
Bolster Area (LR x FB)mm2600 x 1200
in.102.4 x 47.2
Bolster Thicknessmm200
in.7.9
Side Opening **mm1220 x 690 (680)
in.48.0 x 27.2 (26.8)
Max. Upper Die Weightkg2300
lbs.5071
Main Motor (SERVO)kW120
hp160
Power Supply CapacitykVA69
Required Air PressureMPa0.5
psi73
Foundation Bolt Position (LR x FB)mm3260 x 1650
in.128.3 x 65.0
Bed Opening Dimension (LR x FB)mm2390 x 520
in.94.1 x 20.5
Inside Frame Dimensionmm2550
in.100.4
Press Foot Top of Bolster
(without mounts)
mm1150
in.45.3
Overall Dimension (LR x FB)mm3725 x 3355
in.146.7 x 132.1
Approx. Overall Height(without mounts)mm4460
in.176
* Dimensions shown in inches rounded to the nearest tenth.
** Dimensions in parentheses ( ) show the height above the bolster.
300 Ton Press Specifications Back to Specifications List

DSF-N2, 110 - 300 Ton Unitized Frame Servo Press Specifications

DSF-N2 MODELS
Press Technical DataUnitDSF-N2-1100DSF-N2-1600DSF-N2-2000DSF-N2-2500DSF-N2-3000
Tonnage CapacitykN11001600200025003000
U.S. Ton121176220275330
Rating Pointmm5.06.07.07.06.0
in.0.1970.2360.2760.2760.236
Working EnergyJ60009600165002800039000
in-ton274273124173
Slide Stroke Length (maximum)mm180200250280300
in.7.097.879.8411.0211.81
SPM @ Full Stroke Length (no load)spm1 - 701 - 601 - 501 - 401 - 35
Stroke Length, Fully Adjustable *
(See AIDA for further examples)
mm50751001255075100125507510012550751001251505075100125150
in.2.03.03.94.92.03.03.94.92.03.03.94.92.03.03.94.95.92.03.03.94.95.9
SPM @ Stroke Length Above (no load)spm115100908011097887810592827596847568619078696257
Die Height (SDAU)mm400450500550650
in.15.7517.7219.6821.6525.59
Slide Adjustmentmm90100110120130
in.3.543.944.334.725.12
Slide Area (LR x FB)mm1360 x 5201500 x 5801850 x 6502100 x 7002400 x 900
in.53.5 x 20.559.1 x 22.872.8 x 25.682.7 x 27.694.5 x 35.4
Bolster Area (LR x FB)mm1660 x 6801800 x 7602150 x 8402400 x 9202600 x 1200
in.65.4 x 26.870.9 x 29.984.6 x 33.194.5 x 36.2102.4 x 47.2
Bolster Thicknessmm155165170180200
in.6.16.56.77.17.9
Side Opening **mm700 x 440 (430)780 x 480 (470)860 x 520 (510)940 x 560 (550)1220 x 690 (680)
in.27.6 x 17.3 (16.9)30.7 x 18.9 (18.5)33.9 x 20.5 (20.1)37.0 x 22.0 (21.7)48.0 x 27.2 (26.8)
Max. Upper Die Weightkg550800120016502300
lbs.12131764264636385071
Main Motor (SERVO)kW4055120120120
hp5575160160160
Power Supply CapacitykVA2635436169
Required Air PressureMPa0.50.50.50.50.5
psi7373737373
Foundation Bolt Position (LR x FB)mm2090 x 12002270 x 13002620 x 14002920 x 15003260 x 1650
in.82.3 x 47.289.4 x 51.2103.1 x 55.1115.0 x 59.1128.3 x 65.0
Bed Opening Dimension (LR x FB)mm1480 x 3501600 x 3801900 x 4602200 x 4802390 x 520
in.58.3 x 13.863.0 x 15.074.8 x 18.186.6 x 18.994.1 x 20.5
Inside Frame Dimensionmm17301910205025202550
in.68.175.280.799.2100.4
Press Foot Top of Bolster
(without mounts)
mm900900100011001150
in.35.435.439.443.345.3
Overall Dimension (LR x FB)mm2515 x 26052695 x 28052960 x 29053255 x 32453725 x 3355
in.99.0 x 102.6106.1 x 110.4116.5 x 114.4128.1 x 127.8146.7 x 132.1
Approx. Overall Height(without mounts)mm30803340373041354460
in.121131147163176
* Dimensions shown in inches rounded to the nearest tenth.
** Dimensions in parentheses ( ) show the height above the bolster.
110 - 300 Ton Press Specifications Back to Specifications List

Technical Resources

Videos, Articles & Additional Information

200 Ton Servo Press with Progressive Die

This video shows how Pinnacle Tool Works, Aurora, Ontario, Canada, was able to increase production from 35 parts per minute on an AIDA PMX-4000, 400 ton mechanical link motion press to 50 parts per minute on a an AIDA DSF-N2-2000, 200 ton DSF Series servo press (shown slower in the video because of manual packing of the parts). Additionally, Pinnacle was able to reduce the scrap rate from 4% to 1%. AIDA-America supplied the press in 2017. Pinnacle also owns and operates an AIDA DSF-N2-3000, 300 ton two-point servo press.

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Frequently Asked Questions

Frequently Asked Questions Answers to Your Questions about AIDA and Press Related Topics

We offer answers for all types of common questions - whether technical in nature or as simple as where to look for career opportunities. Examples of some questions are: What is HOLP? Where is the closest AIDA facility located? How can we get a copy of the manual for our AIDA press? What is reverse tonnage? Visit our frequently answered questions section to find answers to your questions.

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AIDA-Tech White Papers

AIDA-Tech White Papers Technical Topics & Information

Topics such as connections spacing, slide guiding systems, reverse tonnage and more, AIDA-Tech White papers offer information for a variety of technical subjects related to stamping presses and press operations.

View AIDA-Tech White Papers

Metalforming Articles

Metalforming Technology and Industry Articles Articles from Industry Publications

We maintain a library of metalforming articles from a variety of industry publications covering a wide range of topics centered on stamping and press operations. Topics include press technology, market trends, and press applications. Many of the articles collected here have been authored by or contributed to by AIDA associates.

View Metalforming Articles

Educational Partners & Resources

Educational Partners and Resources Research and Development

Not only does AIDA invest 5% of annual revenue towards internal research and development, but AIDA also actively seeks and participates in research with educational institutions such as the Center for Precision Forming (OSU), Institut für Umformtechnik, Edison Welding and others.

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Applications Studies & Die Trials

Stamping die detail photo Schedule an Application Review or Die Trial, Today

Application studies and die trials provided by AIDA prove, with your own dies and part drawings, how AIDA stamping press technology can have multiple benefits to your manufacturing operations, including increased production rates, higher quality parts, reduced scrap, and reduced maintenance.

Applications Studies & Die Trials

ServoFormer Application Training

AIDA Servo Press Control Photo Servo Press Controls Training

AIDA is a partner for success in understanding and applying servo press flexibility to your opperations. Our experienced Application Engineers will assist in working with your team to ensure top performance is achieved from your servo presses.

ServoFormer Application Training

Servo Press Optimization

AIDA Servo Press Stroke Profiles Application Specific Solutions

AIDA understands that in order to maximize the benefits that servo press technology can bring the operations must be optimized. AIDA provides on-the-floor stroke profile optimization for maximum productivity.

Servo Press Optimization

Stamping Press Technology

Multiple Press Plant Layout Illustration Industry Leading Forming Systems

For over 100 years AIDA has been developing and manufacturing specialized metalforming products like metal stamping presses and related automation equipment, such as transfers, robots, and feeders. AIDA's exclusive stamping press technology is used throughout our wide range of presses, from 30 through 4,000 tons capacity.

Stamping Press Technology

Servo Press Technology

Servo Press Technology from AIDA The Most Experienced Servo Press Builder

AIDA introduced the world's first direct drive servo stamping presses two decades ago. Since that time, AIDA has continued to maintain the position of technology leader in developing servoforming presses. AIDA DSF Series (Direct Drive Servo Former) servo presses represent the pinnacle of advanced engineering and manufacturing in the metalforming and stamping press industries.

Servo Press Technology

Terms & Glossary

Stamping and Metalforming Industry Terms and Glossary Operations, Components, & Press Industry Terminology

A variety of functions may be performed by many different types of presses, depending upon the tooling. Typical press operations and other terms referring to press features and functions, as well as basic press characteristics and designs are explained in this section of our website.

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User Testimonials

Clips & Clamps

Servo Press Puts Reverse Tonnage in Reverse, Stainless part for automotive exhaust system300 Ton Two-Point Straightside Servo Press

"The fact that servo maintains its tonnage through the stroke at snap-through is just incredible."
 

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Dundee Manufacturing

Press technology gives growing fabricator quicker setups and higher throughput200 Ton Two-Point Straightside Servo Press

"We asked the plant manager, 'What are your die maintenance costs like?' He said, 'What die maintenance costs?'"

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Engel Diversified Industries

Contract Stamper Invests in Servo300 Ton Two-Point Straightside Servo Press

"We're running faster (pendulum mode), improving dimensional accuracy (stroke control, including dwell at bottom) and improving die life between sharpening (less reverse tonnage)"

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Engel Diversified Industries

Programmable processing, contract manufacturer boosts throughput, solves HSS processing problems and quotes new work with servoforming technology300 Ton Two-Point Straightside Servo Press

"We had some issues with wipe forming this part on a conventional press. When we processed it in pendulum mode, we found we could increase throughput by 60 percent."

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Grant Group

High strength materials and heavier parts aren't too tough for servoforming technology 200 Ton Unitized Frame Servo Press

"The quality, speed and consistency of the AIDA direct-drive ServoFormer make it the press of the future."
 

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Meier Tool & Engineering

The AIDA DSF direct-drive servoforming press allows Meier Tool to gain higher output and increase part repeatability from difficult-to-form materials110 Ton Unitized Frame Servo Press

"We needed to be able to control slide velocity not only throughout the stroke but during bottom dead center work."
 
 

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Metalstamp

A pair of gap frame presses and a straightside press, all equipped with servo technology, deliver a slew of benefits to this automotive parts stamper.200 Ton Unitized Frame Servo Press

"As a result of this flexibility we've begun to quote jobs we could not have considered in the past, such as pausing at a given point in the stroke to perform laser welding or component insertion."

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Pyper Tool & Engineering

Tool builder installs servo press to better serve customers300 Ton Unitized Frame Servo Press

"I thought a long-term strategy would be to have a servo press in our die shop so that we could perform research and development and come up with some new techniques."

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Royal Die & Stamping

Royal Die and Stamping reduces labor and scrap with an advanced servo press200 Ton Unitized Frame Servo Press

"The programmable stroke was a big help on this job, we could do the job on another press but we were having issues with the small punches breaking."

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Small Parts Inc.

Stamper reduces scrap, increases die life and part quality with servo presses160 Ton Two-Point Straightside Servo Press

"Switching the nonautomotive die to the new press has already reduced die maintenance by 50%, which is expected to increase to a 60% to 70% reduction when further tooling improvements are complete."

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